Built In-House,

From Coil to Galvanized Structure

Every solar mounting component and every transmission tower member is fabricated,

galvanized, and inspected under one roof — at 30,000 MT per month

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Manufacturing Capabilities

Production Capacities

Winture's manufacturing capability is defined by one principle: control every step that determines quality. We do not outsource CNC fabrication, galvanizing, or laboratory testing to third parties. From incoming coil and angle steel inspection through to outgoing packaging, every process runs within our 60,000 m² facility under our own quality management system.

This structure has a direct consequence for our customers: there is no quality handoff between suppliers, no gap in traceability, and no third-party warranty disclaimer when something needs to be resolved.

01

Solar Mounting Structure Production Line

Winture's solar mounting structure line produces the full range of profiles required for utility-scale and distributed solar projects: C-channel, U-channel, Ω-channel, Z-purlin, angle steel brackets, base plates, and pile foundations.

C-channel

C-channel

U-channel

U-channel

Ω-channel

Ω-channel

Z-purlin

Z-purlin

Angle steel  brackets

Angle steel brackets

Base plates

Base plates

Pile  foundations

Pile foundations

Production process:

CNC automation:

Forming, punching, and stamping are fully CNC-controlled, with digitally programmed tooling paths ensuring ±0.5mm dimensional tolerance on hole position and section geometry across every production batch. This consistency means bolt patterns on purlins, rafters, and bracings match across millions of components on large utility scale orders — no field adjustment required on site.

Equipment:

Slicing Machines

Slicing Machines

Forming Machines

Forming Machines

Punching Machines

Punching Machines

Stamping Machines

Stamping Machines

Hot-Dip Galvanizing Lines

Hot-Dip Galvanizing Lines

Equipment

Quantity

Function

SOP

Slicing Machines

2 sets

Coil slitting to production width

Forming Machines

15 sets

Cold roll forming of C/U/Ω profiles

Punching Machines

19 sets

CNC bolt hole punching

Stamping Machines

17 sets

End stamping, bracket forming

Hot-Dip Galvanizing Lines

2 sets

Shared with tower line

02

Power Tower Production Line

Winture's power tower production line fabricates angle steel members for lattice transmission towers (35kV–1000kV), communication towers, substation structures, and oil & gas steel frames. All angle steel is sourced from Tier 1 certified mills and processed entirely in-house.

Production process:

Angle cutting/punching/drilling/code marking

Special processing treatment

Components inspection

Trial assembly

Hot-dip galvanizing

Outgoing

Equipment:

Equipment

Quantity

Function

High-Speed CNC Angle steel Joint Production Line

6 sets

CNC punch-cut of angle steel members

CNC Angle Steel Drilling Production Line

1 set

CNC drilling of angle steel members

Angle Cutting Machines

1 set

Precision angle end cutting

Heating Machines

1 set

Heating angle

Angle Adjustment Machines

1 set

Member straightening and adjustment

Bending Machines

1 set

Curved member fabrication

Back Gouging/Angle Backing Machine

1 set

Removal weld root defects to improve welding structural strength & Achieving tight fitting connection and high precision bolt assembly

 

High-Speed CNC Angle steel Joint Production Line

CNC Angle Steel Drilling Production Line

Angle Cutting Machines

High-Speed CNC Angle steel Joint Production Line

03

In-House Hot-Dip Galvanizing — Two Dedicated Lines

When galvanizing is subcontracted, the fabricator loses control over bath chemistry, flux process, zinc purity, withdrawal speed, and cooling — the five variables that determine coating uniformity and adhesion. Winture operates galvanizing in-house because coating quality is a warranty commitment, not a subcontractor's responsibility.

Galvanizing specification:

Zinc purity:

Zinc purity:

99.999% pure zinc ingots — the highest commercial grade available, minimizing dross formation and maximizing coating adhesion

Bath dimensions:

Bath dimensions:

Two HDG pools capable of processing angle steel members up to 9m length in a single dip — no partial dipping, no overlap seams

Coating thickness achieved:

Coating thickness achieved:

85μm – 120μm per ISO 1461 / ASTM A123 / ASTM A153

Standards compliance:

Standards compliance:

ISO 1461, EN ISO 1461, ASTM A123, ASTM A153, ASTM F2329, ISO 14713

Post-galvanizing inspection:

Post-galvanizing inspection:

Coating thickness measured by electromagnetic gauge across all surfaces; adhesion verified by bend test; visual inspection for bare spots, flux inclusions, and drips

Salt spray validation:

Salt spray validation:

Representative samples from each production batch are tested in our in-house salt spray chamber (1,000-hour or 10,000-hour protocols per project specification)

Coating thickness achieved:

Coating thickness achieved:

30-year anti-corrosion warranty on HDG coating for transmission towers and structural products. ZAM coated solar mounting components: 25–30-year no-rust warranty (corrosivity class dependent).

04

Raw Material Supply — Tier 1 Mills, In-House Processing

Coil sourcing for solar mounting structures:

All ZAM and HDG coils are sourced from Tier 1 certified steel mills. Mill qualification includes production license verification, ISO certification review, and annual quality audit. Coil specifications— alloy grade, coating weight, surface treatment, dimensional tolerance — are defined in Winture's procurement specification and verified against Mill Test Certificates before the coil enters our facility. Tier 1 mill partnerships enable coil delivery to our production floor within 72 hours, supporting responsive order scheduling and eliminating extended lead time caused by spot-market sourcing.

 

 

Angle steel sourcing for tower products:

All angle steel is sourced from certified Tier 1 structural steel

mills to Q235B, Q355B, Q420B (GB/T 706), ASTM A36, A572

Gr.50/Gr.65, and EN 10025 S355JR grades. Chemical

composition and mechanical properties are verified in Winture's

ISO-certified laboratory on every incoming batch before

production entry— independent of the mill's own MTC.

Close proximity to Tianjin Port:

Our manufacturing facility is located within 50km of Tianjin Port

— one of China's highest-volume container terminals for

structural steel export. This proximity enables fast container

turnaround, reduces inland logistics cost, and supports

consistent delivery schedules to ports across Asia, Africa,

Europe, South America, and Oceania.

05

Packaging & Export

Solar mounting structures:

Sections bundled by profile type and length using galvanized steel strip banding

Sections bundled by profile type and length using galvanized steel strip banding

Color-coded or embossed zone labels: profile type, section size, installation zone, piece mark

Color-coded or embossed zone labels: profile type, section size, installation zone, piece mark

Wooden pallet base with stretch-wrap for container loading stability

Wooden pallet base with stretch-wrap for container loading stability

Container loading plan provided per shipment (20ft / 40ft standard dry containers)

Container loading plan provided per shipment (20ft / 40ft standard dry containers)

Transmission tower members:

Members sorted and bundled by piece mark (leg / diagonal / horizontal / secondary bracing)

Members sorted and bundled by piece mark (leg / diagonal / horizontal / secondary bracing)

Pre-assembly mark stamps applied before galvanizing — matched assembly marks preserved through HDG process

Pre-assembly mark stamps applied before galvanizing — matched assembly marks preserved through HDG process

Seaworthy pallet packaging with moisture-resistant wrap

Seaworthy pallet packaging with moisture-resistant wrap

Container loading plan with center-of-gravity data for site crane planning

Container loading plan with center-of-gravity data for site crane planning

Documentation with every shipment:

Packing list · Bill of Lading · Commercial Invoice

· Certificate of Origin · MTC

· Dimensional Inspection Report · Coating Test Report

· IQC / FQC / OQC Sign-off Records

 

 

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